Marine
Passive Fire Protection for Marine Offshore Firesafe GPG Sealing Mortar Pipes Cables Ductworks Penetration Shipboard Vessel Application
FIRESAFE GPG MARINE MORTAR
What is FIRESAFE GPG MARINE MORTAR?
Passive fire protection for marine offshore GMG Marine Mortar
GPG Marine is a mortar applied to seal cable and pipe penetrations through fire barriers. GPG marine is a low-cost solution compared to traditional systems. The excellent fire-resistant properties combined with extraordinary heat absorbent qualities make the product an attractive choice as a fire sealant. When mixed with water the product becomes light green.
Firesafe marine mortar is specifically formulated for marine applications, particularly for sealing penetrations and gaps on ships to enhance fire safety.
Depending on the water/powder ratio one can easily adjust to desired consistency (i.e. from “liquid to sticky paste”). New penetrations can be made in “old” material and resealed. It takes about 45-60 minutes to harden. The product has been tested for IMO-fire (e.g. A60, A0), HC-fire (e.g. H0, H60, H120), and jet-fire (up to 350kW/m2). GPG Marine is mainly developed for usage in marine, offshore, petroleum or other process industries, which need to withstand high fire loads. GPG Marine has high resistance to water/humid exposure and is therefore well suited in a marine environment.
GPG is a powder consisting of plaster, perlite and glass fibre that when mxed with water forms a mortar. The product is intended for use in internal conditions with humidity lower than 85 % RH excluding temperatures below 0 °C and without exposure to rain or UV (category Z2). The mortar hardens into a strong and fireproof material. GPG is used for fire proofing penetrations of cables, pipes and small holes in walls and floors. The mortar effectively prevents fire, smoke, and poisonous gases from spreading between fire cells.
GPG is also used for insulation against noise, drafts, air pollution as well as for finishing work such as repair of scars in concrete, cotter slots, etc. The mortar has excellent finishing properties and adheres to concrete, plaster and steel.
This is a type of fire-resistant mortar used for sealing openings, gaps, and penetrations in bulkheads, decks, and other structures on ships or marine vessels. It’s typically used to prevent the spread of fire, smoke, and toxic gases between compartments or sections of a vessel. Firesafe marine mortar is applied to seal cable and pipe penetrations, as well as small gaps or holes, providing a barrier against fire and contributing to the overall fire safety of the vessel.
GPG Marine Mortar: Your Ultimate Solution for Marine Fire Protection
GPG Marine Mortar. Engineered with cutting-edge technology and unmatched expertise, GPG Marine Mortar is designed to provide superior fire protection for vessels of all sizes, ensuring the safety of crew members, passengers, and valuable assets at sea. GPG Marine Mortar: Superior Fire Protection for Your Vessel
Key Features:
1. Unmatched Fire Resistance: GPG Marine Mortar offers exceptional fire resistance properties, forming a reliable barrier against the spread of fire, smoke, and toxic gases. Our advanced formulation ensures maximum protection for critical areas of your vessel, including bulkheads, decks, and structural penetrations.
2. Superior Durability: Built to withstand the harsh marine environment, GPG Marine Mortar is highly durable and resistant to water, corrosion, and mechanical stress. Whether facing extreme temperatures or constant exposure to saltwater, our mortar maintains its integrity to keep your vessel safe and secure.
3. Versatile Application: GPG Marine Mortar is suitable for a wide range of sealing applications, including cable and pipe penetrations, gaps, and voids. Its versatile nature allows for easy application by trowel or injection, adapting to the unique needs of your vessel’s infrastructure.
4. Certified Performance: Our mortar undergoes rigorous testing and certification processes to ensure compliance with international standards and regulations for marine fire protection. Rest assured that with GPG Marine Mortar, you’re investing in a product that meets the highest industry standards for safety and reliability.
5. Expert Support: Backed by our team of marine safety experts, GPG Marine provides comprehensive support throughout the installation and maintenance of our mortar products. From initial consultation to ongoing technical assistance, we’re committed to delivering unparalleled service and expertise to meet your specific requirements.
Experience the Difference with GPG Marine Mortar:
When it comes to protecting your vessel against fire hazards, trust GPG Marine Mortar to deliver unmatched performance, durability, and peace of mind. Contact us today to learn more about how our innovative fire protection solutions can safeguard your maritime operations. With GPG Marine, safety sets sail.
APPLICATION
- Fireproofing of cable penetrations.
- Fireproofing of pipe penetrations
- Fireproofing around ventilation ducts.
- Fireproofing around girders, beams and columns
- Fireproofing between fire cells.
- Construction finishing of scars in concrete, cotter slots, etc.
- Tested in brick, concrete, plaster structures and shown to have fire resistance up to EI 240, dependent on the installation
SAFETY ISSUES
Firesafe GPG complies with the requirements of GEV and the results correspond to the
EMICODE emission class EC 1PLUS. It also complies with the requirements of the ISO
16000 based M1 classification. There are no health or safety issues.
Advantages
- Physical Properties: Firesafe marine mortar typically has a thicker consistency compared to sealants This can make it more suitable for filling larger voids and gaps, providing a more robust barrier against the spread of fire, smoke, and gases.
- Durability: Marine mortar is often more durable and resistant to wear, tear, and environmental factors such as water exposure and vibration. This durability can ensure that the fire protection barrier remains intact over an extended period, even in harsh marine conditions.
- Application Flexibility: Firesafe marine mortar can be applied in a variety of configurations, including trowel application for larger gaps or voids and injection application for smaller penetrations. This versatility allows it to be used in a wide range of sealing scenarios on marine vessels.
- Fire Rating: Firesafe marine mortar may have a higher fire rating compared to certain sealants, providing superior fire resistance and containment properties in the event of a fire onboard a vessel.
- Compatibility with Substrates: Marine mortar is often formulated to adhere well to a variety of substrates commonly found in marine environments, including steel, aluminum, concrete, and various composite materials. This ensures reliable adhesion and sealing performance across different surfaces.
- Certifications and Compliance: Firesafe marine mortar may have specific certifications and approvals for marine applications, ensuring that it meets industry standards and regulations for fire safety in maritime environments.
Yanmar Japan Genuine Spare Parts Singapore Vietnam Asia
Only trust in GENUINE YANMAR JAPAN SPARE PARTS!
Genuine spare parts are not just spare parts. They are an important component in the whole machine. Genuine parts are made to fulfill all technical and performance requirements precisely. Genuine Yanmar Japan spare parts are made with the important know how of not only the parts, but also how they combine to achieve the best performance from Yanmar Japan products.
It is often hard to distinguish genuine and non-genuine spare parts at first sight. But you can almost always tell from the results of actual use. Non-genuine spare parts are not only likely to cause breakdowns, they reduce profitability, performance and engine life. They may even resulted in major breakdowns.
Marine Spare Parts, Cummins Spare Parts, Rolls-Royce Spare Parts, Sperre Spare Parts
Marine Spare Parts
Cummins Spare Parts
Rolls-Royce Spare Parts
Sperre Spare Parts
Marine Pneumatic Fenders, Marine Rubber Fenders, Marine Ship Fenders, Sleeve hose & Joint, Accessories Singapore Asia
ABS Certified
Marine pneumatic floating fenders
Marine rubber fenders
YOV ARCH fenders
YCV ARCH fenders
YPB Bumper type fenders
Spool fenderss
Cylindrical Fenders
Walker Filtration Compressed air filters, dryers & elements, gas and vacuum pump filtration, compressor and separator systems
HIGH QUALITY, HIGH PERFORMANCE FILTRATION
OEM Compressed air filters, dryers & elements
Walker Filtration specialize in the design and manufacture of a wide range of industrial air filtration and drying technologies from compressed air filters, vacuum pump filtration and medical sterile filters to laser smoke evacuators. Our product portfolio also includes heatless desiccant dryers and one of the most comprehensive ranges of alternative filter elements, air/oil separators and vacuum pump separators on the market today.
Various Solutions for Different Industry
Marine:
- Dryer Accessories
- Pro Dry Desiccant Dryers
- Alternative Vacuum / Compressor Separators
- Breathing and Medical Air Dryers
- Alternative Filter Elements
- Walker Filtration Original Elements
- Breathable Compressed Air
- Breathing & Medical Compressed Air Dryers
- Alternative Filter Elements
- Duplex Filters
- Stainless Steel High Pressure Filters
- Differential Pressure Equipment
- Drain Valve Equipment
Oil & Gas:
- Alternative Vacuum / Compressor Separators
- Breathing and Medical Air Dryers
- Alternative Filter Elements
- Walker Filtration Original Elements
- Activated Carbon Towers
- Breathing & Medical Compressed Air Dryers
- Alternative Filter Elements
- Stainless Steel High Pressure Filters
Food and Beverage:
- Dryer Accessories
- Pro Dry Desiccant Dryers
- Alternative Vacuum / Compressor Separators
- Alternative Filter Elements
- Walker Filtration Original Elements
- Activated Carbon Towers
- Water Separators
- Alternative Filter Elements
- Threaded Filters
- Duplex Filters
- Stainless Steel High Pressure Filters
- Differential Pressure Equipment
- Drain Valve Equipment
- Medical Sterile Filters
Bifold Fluidpower Solenoid Valve & Marshalsea Hydraulics Vietnam Singapore
Leaders in the design and manufacture of hydraulic and pneumatic stainless steel directional control valves and accessories for hazardous, corrosive and subsea environments.
Our sister company, Marshalsea Hydraulics, is a leading designer and manufacturer of high quality pumps and valves, and provides a range of stainless steel pressure intensifies for subsea and topside applications.
- Experts in both electro hydraulic and pneumatic products.
- Across the board solutions from one source specializing in a wide range of products for use in hazardous, corrosive & subsea environments.
- Known for innovative design and strict attention to safety, performance, reliability, quality and lowest cost solutions.
- Capability for delivering products to the largest projects with our integrated ERP systems, world class manufacturing facilities, application and function testing facilties and on time deliveries.
- Excellent worldwide service and support including circuit and system design support. Our engineering team are qualified for working on onshore and offshore hazardous location facilties and we have a worldwide network of agents, representatives and distributors.
- Certification and approvals for our extensive range of pneumatic and hydraulic solenoid valves include ATEX, IECEx, CSA(US), INMETRO, GOST R, GOST K and NEPSI together with third party SIL 3 functional safety certification.
- Bifold has one of the widest hydraulic and pneumatic accessory product ranges available from one source including filter regulators, quick exhaust valves, check valves and flowline pilots. Please refer to our products section.
- Highest Flow Rates Coupled with Lowest Cost Solutions.
- Widest Range of Valve and Pump Solutions from One Source.
- In House Technical Resource and Worldwide Field Support Free to Clients.
- Enable Customers to Design and Cost Their Equipment Faster.
- Offshore Survival Certification, Hazardous (Classified) Location, Qualified Engineers Worldwide.
- Worldwide Approvals Ex d, Ex ia, Ex emb, Explosion Proof.
-
SIL 3 Third Party Certified.
- Proven Technology for the Most Technically Demanding Environments – Subsea.
- Balanced Valve Designs with High Safety Factors.
- The Most Extensively Qualified Directional Safety Valves.
- Automated Diagnostic Testing Giving Zero Non Conformances Against Published Client Criteria.
Complete Range Includes:
- Solenoid
- Pilot and Manual
- Filters, Regulators, Flow Control, Volume Boosters
- Manifold Systems
- Relief, Pressure, Sensing, Stick Pilot
- Check and Quick Exhaust
- Accessory Valves
- Instrumentation Ball Valves and Needle Valves Ball and Needle Valves
- Monoflange & Full Bore DBB Valves
- Sub Sea
- Pumps & Intensifiers
- VBP Series Solenoid Valves:
- Versatile solenoid valves suitable for pneumatic and hydraulic applications.
- Available in 2-way, 3-way, and 4-way configurations.
- Features include DIN connections, ATEX certification, and various voltage options.
- Part numbers follow the format VBP-XX-X-X, where the first “XX” represents the valve size.
- VBP-02-PP-X: 2-way, 2-position, normally closed solenoid valve with 1/4″ ports and polypropylene body.
- VBP-03-SS-X: 3-way, 2-position, normally closed solenoid valve with 3/8″ ports and stainless steel body.
- VBP-04-PA-X: 4-way, 2-position, double solenoid valve with 1/2″ ports and aluminum body.
- FP Series Solenoid Valves:
- Robust solenoid valves designed for harsh environments.
- Suitable for both pneumatic and hydraulic systems.
- Features include NEMA 4X and ATEX certification.
- Bifold Solenoid Coil 109-24VDC-XX
- Part numbers typically start with FP-XX-X-X, where the first “XX” represents the valve size.
- FP-02-PP-X: 2-way, 2-position, normally closed solenoid valve with 1/4″ ports and polypropylene body.
- FP-03-SS-X: 3-way, 2-position, normally closed solenoid valve with 3/8″ ports and stainless steel body.
- FP-04-PA-X: 4-way, 2-position, double solenoid valve with 1/2″ ports and aluminum body.
- QEV Series (Quick Exhaust Valves):
- Quick exhaust valves for rapid exhaust of compressed air.
- Available in various sizes and materials, including stainless steel and brass.
- Options include NPT or BSPP threads and different flow rates.
- Part numbers vary based on specific configurations.
- QEV-02-SS-X: Quick exhaust valve with 1/4″ ports and stainless steel body.
- QEV-03-BR-X: Quick exhaust valve with 3/8″ ports and brass body.
- QEV-04-SS-X: Quick exhaust valve with 1/2″ ports and stainless steel body.
- Ball Valves:
- Ball valves for reliable fluid control in a wide range of applications.
- Available in stainless steel, brass, and carbon steel materials.
- Configurations include 2-way and 3-way designs with various port sizes.
- Part numbers typically start with BV-XX-X-X, where the first “XX” represents the valve size.
- BV-02-SS-X: 2-way ball valve with 1/4″ ports and stainless steel body.
- BV-03-BR-X: 3-way ball valve with 3/8″ ports and brass body.
- BV-04-SS-X: 2-way ball valve with 1/2″ ports and stainless steel body.
- Needle Valves:
- Precision needle valves for accurate flow control.
- Constructed from stainless steel or brass for durability.
- Options include straight, angle, and panel mount configurations.
- Part numbers typically start with NV-XX-X-X, where the first “XX” represents the valve size.
- NV-02-SS-X: Needle valve with 1/4″ ports and stainless steel body.
- NV-03-BR-X: Needle valve with 3/8″ ports and brass body.
- NV-04-SS-X: Needle valve with 1/2″ ports and stainless steel body.
Magnalube – Grease Lubricants, High Temperature Grease, Waterproof Grease
Magnalube-G PTFE Grease is a high-temp grease that will outlast conventional grease lubricants.
Key Features:
- Maintenance-Free Manufacturing
- Magnalube-G regularly lasts for 10+ year intervals in sealed-for-life applications due to the extremely long operating life of the Elastomer-PTFE gelling agent and premium paraffinic mineral base oil.
- Excellent Thermal Stability:
- High temperature range is better, or equivalent to, other high-temp greases; however, Magnalube-G has excellent thermal stability, so its performance is constant from very low temperatures (-40 degrees Fahrenheit) to very high temperatures (+530 degrees Fahrenheit).
- Waterproof Grease with Excellent Corrosion Control
- Magnalube-G contains no metals and is still able to outperform traditional soap-based greases, such as lithium grease.
- Its unique Elastomer-PTFE gelling agent maintains superior lubricating properties, while preventing the electro-chemical reactions necessary for corrosion to occur.
- High Mechanical Stability
- Magnalube-G is an industry-leading product when consistent performance is required over an extended period of time. Many types of grease will change consistency when they are subjected to various forces during service, but Magnalube-G will not soften, or harden, like traditional greases in many applications.
- High Dielectric Strength
- Electric and magnetic fields can dramatically impact the performance of grease lubricants. Magnalube-G, however, is non-conductive and has a high dielectric strength. The grease was designed to perform well as a lubricant first, but maintain similar dielectric properties as competing silicone greases.
- Extra protection
- Magnalube-G PTFE Grease deposits a fine film on surfaces that forms a protective and lubricating bond to improve performance over time. This can be extremely useful in applications where the external elements in the field cannot always be controlled, such as a high temperature spike or extreme weather conditions.
- PERMITS HIGHER LOADS THAN THOSE CONSIDERED SAFE FOR STANDARD PETROLEUM BASED LUBRICATING GREASES
- The extreme pressure additives and micro particles of PTFE suspended in Magnalube-G guarantee continued performance on equipment operating under high loads. This unique blend of boundary lubrication solids can handle 10,000 lbs. per square inch of pressure in their pure powder form, and will not squeeze out of critical locations when extreme pressure is applied.
- WILL NOT MIGRATE AND IS RESISTANT TO OIL SEPARATION
- Magnalube-G stays were you put it. The use of an elastomer/PTFE thickener results in a uniquely resilient grease that binds to surfaces without sacrificing the lower coefficient of friction and abnormally high viscosity associated with adding standard tackifying agents. The synthetic, sponge-like texture of Magnalube-G’s thickener will preserve the base oils far better than standard, soap-based greases like lithium. This means you can reduce the risk of contamination, and you can count on having lubrication when you need it.
Magnalube-G Application:
| Construction Equipment | Industrial Equipment | Hydraulics | Farm Machinery |
| Medical Equipment | Pumps | Valves | Air Cylinders |
| Bearings | Computer Components | Firearms | Automotive |
| Jackscrews | Electric Motors | Gears | Marine |
| Mining | Mold Release | Pneumatics | Railroads |
| Robotics | Seals | Sporting Equipment | Textile Equipment |
| Trucks/Trailers |
Magnalube G Technical Specification Overview
| Color | Blue Green |
| NLGI Grade | 2 |
| Thickener Type | Polyurea/PTFE |
| Worked Penetration, 60 strokes, ASTM D 217 | 287 |
| Oxidation Stability, 100 hrs, @210°F, ASTM D 942 | 10 Max |
| Temperature Range | -40 °F to +530 °F ( -40°C to 276.6°C) |
Magnalube-GX Moly Grease is a high-temp PTFE grease that will protect better than conventional lithium grease.
ENERGY AND COST SAVING FEATURES
1. PERMITS EXTREME LOADS WITH SMOOTHER OPERATION AND EXTENDED PROTECTION
- The molecularly bound MOLY-PTFE solids bond to surfaces and form a protective layer with one of the lowest coefficients of friction on earth.While the blend lubricates, the molybdenum itself can withstand pressures of up to 500,000 pounds per square inch in its solid state,resulting in superior extreme load protection.
2. PERFECT FOR LOW SPEEDS, VIBRATION CONTROL, AND NOISE REDUCTION
- Unlike hydrodynamic lubrication, where high-speeds help form a lubricating wedge, slow speeds require the addition of lubricating solids like our MOLY-PTFE blend. This advanced boundary lubrication additive makes Magnalube-GX perfect for all low speed, extreme pressure applications. In addition, these solids help absorb vibration and reduce noise.
3. STABLE IN EXTREME TEMPERATURES FOR MAXIMUM RELIABILITY
- Magnalube-GX has a dropping point of 550 Fahrenheit, and the added protection of molybdenum disulfide that will withstand temperatures up to 750°F. This feature provides extra protection for your equipment if the grease is overheated or if a regularly scheduled lubrication interval is missed.
4. MECHANICALLY/CHEMICALLY STABLE WITH EXCEPTIONAL FILM STRENGTH
- Magnalube-GX has polymer additives to enhance tackiness, and film strength so that the grease stays where you put it, and provides maximum protection over time. The grease is designed not to splatter or get pressed out when pressure is applied, and will provide maximum protection against shock loads.
5. RESISTANCE TO WATER PREVENTS RUST AND CORROSION
- Magnalube-GX forms a lubricating film that resists water and other liquid contamination. In addition to proprietary, anti-corrosion polymers the PTFE in the grease forms a protective film that prevents the chemical reaction necessary for rust and corrosion to occur.
6. EXTRA PROTECTION
- Magnalube-G PTFE Grease deposits a fine film on surfaces that forms a protective and lubricating bond to improve performance over time. This can be extremely useful in applications where the external elements in the field cannot always be controlled, such as a high temperature spike or extreme weather conditions.
Magnalube GX Technical Specification Overview
| Color | Gray |
| NLGI Grade | 2 |
| Thickener Type | Lithium Complex/PTFE |
| Penetration, ASTM D 217 Wkd 60 Strokes | 265-295 |
| Molybdenum Disulfide, % Min | 3.0 |
| Temperature Range | -40 °F to +550 °F ( -40 °C to 287.7 °C) |
Pipes Cables Ductworks Penetration Fire Seal Shipboard Vessel Application
Passive fire protection for marine offshore GMG Mortar
Fireseal
What is Fireseal?
FireSeal has some 30 years fire sealing experience within marine- and offshore applications and has an impressive reference list from some of the world´s largest shipyards.
Our systems, which are used for all deck and bulkhead applications, are recognized as extremely easy and fast to install but also to maintain and modify.
With only a few systems FireSeal handles all common applications aboard a ship vessel or offshore platform. Our main system, Flex-D, handles both cables, pipes and ductwork applications without the usage of any frames or special tools.
In fact, the Flex-D system requires practically no technical training to install and the installation process is in most cases a 20 minute operation.
All FireSeal systems carries various approvals and certificates from DNV, ABS, SP, Rina, Germanischer Lloyd, US Coast Guard and MED.
FIRESEAL MARINE FLEX SYSTEM (Previosuly called FIRESEAL FLEX-D)
Our most commonly used system which can be used for several different applications such as cables, pipes and ductwork sealings.
– Marine Flex System is approved for use below the waterline.
– Sealing system for cables, pipes, ductwork and the alike.
– 20 min installation – no special tools required.
– Suitable for penetrations with limited free surface area.
– Smoke, gas, water and pressure resistance.
– Movements and vibration of penetrating pipe(s) and cables are accepted.
– Well packed cable bundles are acceptable.
– Changes, repairs or retrofits are made easy.
– Classification: A0 – A60 & H0 – H60.
Approvals & Certificates
MED approval Flex-D Pipe
MED approval Flex-D Cable
MED general description
H Class approval Flex-D Pipe
H Class approval Flex-D Cable
ABS approval Flex-D Pipe & Cable
GL approval Flex-D Cable
GL approval Flex-D Pipe
BV approval Flex-D Cable
BV approval Flex-D Pipe
KR approval Flex-D Pipe
Lloyd approval Flex-D Cable
Lloyd approval Flex-D Pipe
FIRESEAL MARINE WRAP – SQUEEZER C
Marine Wrap [Squeezer C] is a graphite intumescent wrapping material applied around plastic pipe(s) that penetrates A0 – A60 fire cells. It will prevent fire, smoke and gas to spread into surrounding areas. The intumescent material expands when exposed to fire and compresses the plastic tube(s) and thereby seals any openings.
- Marine Wrap [Squeezer C] is approved for usage of single or multiple plastic pipes.
- No“hot-work” (welding) is required.
- Protects any type of plastic pipe(s) from damage going through the deck/bulkhead.
- One size fits any plastic pipe(s) sizes.
- Rated for A0 – A60.
KNIPAREN 50 INTUMESCENT SLEEVE
Intumescent Sleeve [Kniparen 50] is a single- or multiple cable and plastic pipe seal aimed for deck and bulkhead penetrations and installed with self-tapping screws. Intumescent Sleeve [Kniparen 50] will prevent fire, smoke, gas and water to spread into surrounding areas. The elasticity and strength of the sealing material offers a flexible seal that resists movements and vibrations without cracking, deformation or loss of adhesion.
- Rated for A0 – A60.
MARINE MULTI MS – ADHESIVE & SEALENT
Marine Multi MS is a fire rated adhesive, elastic and at the same time paintable sealant. Adheres thanks to SMP base to various materials and surfaces. Marine Multi MS fulfils the highest branch standards and also the requirements of the International Maritime Organization IMO 2010 FTP Code Part 2+5.
Multipurpose marine grade sealant and adhesive suitable making elastic and vibration resistant joint seals. It can be used for a variety of interior and exterior sealing and bonding applications in the marine and offshore industry.
Surface material and floor coverings with low flame-spread characteristics, adhesives used in construction of “A”, “B” and “C” class divisions
